Alwayse Ball Transfer Units are used in materials handling to allow easy multi-directional movement of heavy items. These characteristics make Alwayse units ideal for handling press tools, as well as a wide range of other applications including air cargo handling, robotics & mechatronics, assembly lines, workstations, and glass handling.
Alwayse are the original manufacturer of Ball Transfer Units, having developed the product in the 1940s. Over 75 years of continuous development has ensured that Alwayse still produce the world’s widest range, with a product quality second to none.
A Ball Unit consists of a large load-bearing ball, sitting upon many smaller balls in a hemi-spherical cup. The design greatly reduces friction and allows heavy loads to be moved with a minimum of effort. The units are available with a range of different fixing methods to fit any project, and various material options can be supplied for durability in demanding environments.
When used for handling press tools, Ball Transfer Units provide numerous advantages. Set into the bed of a power press, Alwayse units allow the operator to easily move a press tool. Easy movement of heavy loads can help reduce the risk of operator injury and also reduce tool changing times.
For lean manufacturers working towards Single Minute Exchange of Dies (SMED), Ball Units can help reduce tool changeovers from hours to just single minutes (i.e. under 10 minutes). By using Ball Transfer Units, manufacturers reduce the risk of costly delays in production caused by long changeover times.
Set into the bed of a power press or machine tool, Alwayse spring loaded Ball Units or Die Lifters combine effortless positioning with rigid clamping. The units enable easy multi-directional movement for quick and accurate positioning of tools. Then as the new tool is clamped down, it pushes the load ball into the unit body to hold the tool in place.
Alwayse Die Lifter T-Blocks are available, which can be fitted directly into the bed of a press machine or other machinery.
Additionally, ball tables and trolleys fitted with a ball unit top enable tools to be quickly transported from storage before the changeover. Scissor lifts or forklifts with a ball platform are also ideal solutions, enabling the tool to be easily lifted to the height of the shelving.
Alwayse Engineering is ISO 9001 accredited for Quality Systems, and every Alwayse Ball Unit is inspected for quality of manufacture and operation. This offers customers peace of mind that the units will perform exactly as required – reducing the risk of production line stoppages and the resulting loss of output.
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